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High Pressure Custom TFM Reactor Stainless Steel Outer Vessel PTFE Inner Cup for Corrosive Synthesis

PTFE(Teflon) Labware

High Pressure Custom TFM Reactor Stainless Steel Outer Vessel PTFE Inner Cup for Corrosive Synthesis

Item Number : PL-CP392

Price varies based on specs and customizations


Liner Material
Customizable TFM / PTFE
Outer Vessel
Stainless Steel 304 / 316L
Capacity Range
Fully Customizable per Specification
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Product Overview

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This high-performance reaction system is engineered for laboratories and industrial facilities that require uncompromising chemical resistance and mechanical integrity. By combining the structural strength of a precision-machined stainless steel outer vessel with the exceptional inertness of a TFM or PTFE inner liner, this equipment provides a secure environment for high-pressure and high-temperature reactions. It is specifically designed to handle aggressive reagents, including strong acids, bases, and organic solvents, which would typically degrade standard laboratory hardware.

Primarily utilized in hydrothermal synthesis, sample preparation, and polymer research, this unit serves as a cornerstone for advanced material science and pharmaceutical development. The dual-layered construction ensures that while the inner chamber remains completely non-reactive, the outer shell maintains the necessary pressure containment for volatile processes. Target industries include petrochemical engineering, geochemistry, and semiconductor manufacturing, where purity and safety are paramount.

Our commitment to engineering excellence ensures that every unit is built to withstand rigorous thermal cycling and sustained pressure. The integration of high-grade fluoropolymers with industrial-strength alloys creates a reliable solution for researchers who cannot afford equipment failure or sample contamination. Each system is fully customizable, allowing for precise integration into existing workflows while maintaining the highest safety standards in the industry.

Key Features

  • Advanced TFM/PTFE Liners: The internal reaction chamber is crafted from premium TFM (Modified PTFE), offering superior chemical resistance, lower deformation under load, and reduced permeability compared to standard fluoropolymers.
  • Robust Stainless Steel Encapsulation: The outer tank is constructed from high-tensile stainless steel, providing the necessary mechanical support and pressure rating to facilitate safe high-temperature hydrothermal processes.
  • Superior Corrosion Resistance: Designed to operate in the presence of aqua regia, hydrofluoric acid, and other highly corrosive substances without compromising the structural integrity of the vessel or the purity of the sample.
  • High-Precision CNC Fabrication: Every component is manufactured using advanced CNC machining to ensure tight tolerances and a perfect seal between the liner, the lid, and the outer vessel body.
  • Enhanced Thermal Stability: This system is capable of maintaining consistent internal temperatures, ensuring uniform reaction kinetics and reproducible results across multiple experimental runs.
  • Customizable Configuration: From volume capacity to specific port fittings and sensor integrations, the design is fully adaptable to meet unique experimental parameters and specialized laboratory requirements.
  • Safety-First Engineering: Features integrated pressure relief mechanisms and heavy-duty locking threads to prevent accidental venting and ensure operator safety during high-energy reactions.
  • Minimal Cross-Contamination: The ultra-smooth surface finish of the inner liner prevents solute adsorption, making the cleaning process efficient and ensuring the integrity of subsequent batches.

Applications

Application Description Key Benefit
Hydrothermal Synthesis Growing crystals and synthesizing nanomaterials under high temperature and pressure conditions. Superior temperature uniformity for consistent crystal growth and phase purity.
Acid Digestion Dissolving complex inorganic samples using concentrated acids for ICP-OES or ICP-MS analysis. Complete resistance to aggressive acids, ensuring zero trace element contamination from the vessel.
Polymerization Research Conducting chemical reactions to create new polymers in controlled, high-pressure environments. High pressure rating allows for a wider range of reaction pathways and molecular weight control.
Catalysis Testing Evaluating the performance of new catalysts under simulated industrial process conditions. Inert internal environment ensures that only the intended catalyst and reactants interact.
Geochemical Sampling Simulating deep-earth conditions to study mineral behavior and fluid inclusions. Robust construction withstands the extreme pressures required for geological simulation.
Pharmaceutical Synthesis Preparing active pharmaceutical ingredients (APIs) that require high-purity, metal-free environments. TFM liner prevents metallic leaching, maintaining the high purity standards required for drug development.

Technical Specifications

As a bespoke manufacturing solution, the technical parameters of the PL-CP02p series are determined by the specific requirements of the end-user. Below are the customizable categories and technical options available for this system.

Specification Category Parameter Description Customizable Options (PL-CP02p)
Model Identifier Primary Product Reference PL-CP02p
Inner Liner Material High-performance fluoropolymer options TFM (Modified PTFE) or Standard High-Purity PTFE
Outer Tank Material Structural reinforcement alloy Stainless Steel 304, 316L, or specialized Hastelloy
Volume Capacity Internal reaction chamber volume Fully Customizable (e.g., 10ml, 25ml, 50ml, 100ml, 500ml, to 2000ml+)
Operating Temperature Maximum sustained thermal limit Customizable based on liner thickness (Up to 260°C)
Maximum Pressure Structural containment limit Customizable based on wall thickness (Up to 30MPa or higher)
Sealing Mechanism Closure and gas-tight design Threaded Cap, Flange Bolting, or Quick-Release Systems
Fittings & Ports Integration for external monitoring Optional pressure gauges, thermocouples, and gas inlet/outlet valves
Surface Treatment Exterior finish of the stainless steel Polished, Brushed, or Specialized Protective Coatings
Geometry Vessel shape and aspect ratio Customizable height-to-diameter ratios and internal geometries

Why Choose This Product

  • Precision Material Selection: We utilize only the highest grade TFM and stainless steel alloys, ensuring that each reactor provides a level of durability and chemical inertness that exceeds industry standards.
  • Bespoke Engineering Expertise: Unlike off-the-shelf solutions, our reactors are tailored to your specific process, ensuring optimal performance and seamless integration into your existing laboratory setup.
  • Proven Reliability: Our fluoropolymer-lined vessels have a long-standing track record of performance in the world's most demanding research institutions and industrial testing facilities.
  • Advanced Safety Margins: Every custom build undergoes rigorous pressure testing and quality inspection to ensure it can handle the stresses of high-energy chemical synthesis without risk.
  • End-to-End Customization: From initial design consultation to final CNC fabrication, we control every step of the manufacturing process, guaranteeing a product that meets your exact specifications.

For a technical consultation or to receive a formal quotation for a custom reaction system tailored to your specific parameters, please contact our engineering team today.

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Product Datasheet

High Pressure Custom TFM Reactor Stainless Steel Outer Vessel PTFE Inner Cup for Corrosive Synthesis

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Ptfe(Teflon) Labware


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