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High Purity Custom PTFE Laboratory Reaction Tank with Baffles for Low Background Trace Analysis

PTFE(Teflon) Labware

High Purity Custom PTFE Laboratory Reaction Tank with Baffles for Low Background Trace Analysis

Item Number : PL-CP272

Price varies based on specs and customizations


Material
High-Purity Virgin PTFE
Temperature Range
-200°C to +260°C
Customization
Fully Customizable CNC Design
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Product Overview

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This high-purity reaction vessel is engineered from premium-grade polytetrafluoroethylene (PTFE) to provide an uncompromising environment for sensitive chemical processes. Designed specifically for laboratory environments where contamination control is paramount, the equipment offers a robust alternative to traditional glassware. By utilizing high-density fluoropolymer materials, the unit ensures that trace analysis and high-precision experiments are conducted without the interference of leaching ions or unwanted chemical interactions. The inherent non-stick properties and chemical inertness make this system the preferred choice for handling aggressive reagents and maintaining the integrity of complex reaction matrices.

The primary use cases for this vessel span across advanced materials research, semiconductor processing, and analytical chemistry. In industries such as environmental monitoring and pharmaceutical synthesis, the equipment serves as a critical component in the digestion and preparation of samples. Its baffled design is particularly advantageous for applications requiring controlled agitation and homogeneous mixing, preventing the formation of dead zones and ensuring consistent reaction kinetics. Whether utilized in electrochemical studies or high-purity storage, the vessel provides a stable and predictable platform for critical industrial workflows.

Confidence in this equipment stems from its meticulous manufacturing process and the superior properties of the fluoropolymer material itself. Unlike fragile glass alternatives, this system is virtually unbreakable under normal laboratory handling, significantly enhancing safety when dealing with hazardous corrosives. The unit's ability to withstand extreme temperatures while remaining physiologically safe and non-flammable ensures long-term operational reliability. B2B procurement teams can rely on this reaction tank to meet the stringent demands of high-throughput testing and specialized research, backed by the durability and precision that high-performance engineering provides.

Key Features

  • Precision CNC Fabrication: Each reaction vessel is crafted using advanced CNC machining techniques, allowing for complex internal geometries and precise tolerances that molded alternatives cannot match. This ensures a seamless finish that minimizes surface area for potential contamination.
  • Low Background Blank Values: Specially selected high-purity PTFE resins are used to guarantee extremely low background interference, making the equipment ideal for ICP-MS and other sensitive trace metal analysis techniques where every part-per-trillion matters.
  • Customizable Baffle Integration: The system can be configured with internal baffles or separators designed to optimize fluid dynamics, enhance mixing efficiency, and prevent vortex formation during high-speed stirring operations.
  • Extreme Chemical Resistance: The fluoropolymer construction provides total resistance to almost all chemicals, including strong acids like hydrofluoric acid and aqua regia, as well as aggressive organic solvents and bases.
  • Anti-Adsorption Surface Properties: The ultra-smooth, low-energy surface of the vessel minimizes sample loss through adsorption, ensuring that precious reagents and reaction products are fully recoverable and that cross-contamination between batches is eliminated.
  • Superior Thermal Stability: This unit maintains its mechanical integrity and chemical resistance across a broad temperature range, from cryogenic levels up to 260°C, allowing for versatile use in both refrigerated and high-heat reaction environments.
  • Unbreakable Safety Design: Engineered to eliminate the risks associated with glass breakage, this reaction tank provides a safer work environment for laboratory personnel handling concentrated corrosives or pressurized reactions.
  • Sterilizable and UV Resistant: The material is naturally resistant to UV degradation and can be repeatedly sterilized using steam autoclaving, dry heat, or chemical disinfectants without compromising its structural or chemical performance.
  • Modular Component Compatibility: The design allows for the easy integration of custom lids, sensors, electrodes, and fluid transfer fittings, providing a scalable solution for evolving laboratory requirements.

Applications

Application Description Key Benefit
Trace Metal Analysis Preparation and digestion of samples for ICP-OES and ICP-MS analysis in environmental and geological labs. Lowest possible detection limits due to high-purity, low-leachable material.
Semiconductor Etching Handling of high-purity etching solutions and cleaning of silicon wafers or sensitive electronic components. Zero ionic contamination and resistance to aggressive HF-based etchants.
Electrochemical Research Custom-designed cells for monitoring valence states and coordination environments during battery testing. Chemical inertness ensures the purity of electrolytes and reaction gases.
Pharmaceutical Synthesis Batch reactions involving corrosive reagents or catalysts that require high-purity environments. Non-stick surface prevents product adhesion and simplifies cleaning protocols.
Fuel Cell Testing Storage and delivery of reaction gases and liquids within fuel cell experimental setups. Low permeability and anti-adsorption properties guarantee gas purity.
Hydrothermal Synthesis Lining material for high-pressure reaction vessels used in the creation of advanced nanomaterials. Excellent thermal resistance and pressure stability under harsh conditions.
Aggressive Storage Long-term containment of concentrated acids, bases, and volatile organic compounds (VOCs). Superior sealing performance and resistance to environmental degradation.
Sample Fractionation Use of baffled tanks for the separation and filtration of complex chemical mixtures. Enhanced mixing efficiency and precise separation of distinct chemical phases.

Technical Specifications

Parameter PL-CP272 Specification Details
Model Identifier PL-CP272
Material Construction High-Purity Virgin PTFE (Polytetrafluoroethylene)
Manufacturing Method High-precision CNC Machined from Solid Rod/Block
Customization Options Fully Customizable Dimensions and Geometries
Internal Features Customizable Baffles, Dividers, and Separators
Operating Temperature -200°C to +260°C (-328°F to +500°F)
Chemical Compatibility Universal (Except molten alkali metals and elemental fluorine)
Surface Finish Ultra-smooth, low-porosity CNC finish
Blank Value Performance Optimized for Ultra-trace Analysis (Low PPT levels)
Lid/Closure Design Bespoke configurations available (Threaded, Flanged, or Push-fit)
Wall Thickness Customizable based on pressure and thermal requirements
Port Integration Optional NPT, Flanged, or Custom ports for sensors/tubing

Why Choose This Product

  • Bespoke Engineering Excellence: We do not offer one-size-fits-all solutions. Every reaction vessel is tailored to the specific volume, geometry, and functional requirements of your laboratory workflow, ensuring optimal performance for your unique application.
  • Unrivaled Material Purity: By focusing exclusively on high-performance fluoropolymers, we ensure that every unit delivered meets the highest standards for trace analysis, providing you with the confidence that your results are not skewed by vessel-born contaminants.
  • Long-Term Operational Value: The exceptional durability and chemical resistance of our PTFE construction mean these tanks outlast glass and inferior plastics by years, reducing replacement costs and downtime in critical industrial processes.
  • Precision Manufacturing: Our end-to-end CNC fabrication capabilities allow us to create complex internal structures, such as baffles and integrated sensors ports, with high repeatability and exacting standards of quality control.
  • Dedicated Technical Support: From initial design consultation to final delivery, our team provides responsive engineering support to ensure your custom equipment meets all safety and performance specifications required by your industry.

For a tailored quote or to discuss your specific custom dimensions and baffled requirements, please contact our technical sales team today to start your project.

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Product Datasheet

High Purity Custom PTFE Laboratory Reaction Tank with Baffles for Low Background Trace Analysis

Category Catalog

Ptfe(Teflon) Labware


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