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Custom 100ml PTFE Digestion Tube for Heavy Metal Trace Analysis and High Temperature Acid Digestion

Microwave Digestion Vessels & Accessories

Custom 100ml PTFE Digestion Tube for Heavy Metal Trace Analysis and High Temperature Acid Digestion

Item Number : PL-CP351

Price varies based on specs and customizations


Material
High-Purity PTFE
Capacity
100ml / Fully Customizable
Temp Range
-200°C to +260°C
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Product Overview

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This high-performance digestion vessel is engineered specifically for the most demanding analytical laboratory environments, where chemical purity and material integrity are non-negotiable. Crafted from premium-grade Polytetrafluoroethylene (PTFE), the unit provides an inert environment essential for heavy metal trace analysis and microwave digestion processes. By utilizing advanced fluoropolymer technology, the equipment ensures that sample integrity is maintained even when exposed to the most aggressive reagents, such as concentrated nitric, hydrochloric, or hydrofluoric acids. The primary value proposition lies in its ability to eliminate cross-contamination and sample loss through a combination of superior material selection and precision manufacturing.

Designed for versatility, this system is a staple in environmental testing, food safety labs, and metallurgical research. It excels in applications involving acid driving (evaporation) and digestion, where consistent thermal stability and chemical resistance are paramount. The unit’s robust construction allows it to withstand the high-temperature and high-pressure conditions typically found in modern digestion protocols. By providing a stable, non-reactive platform for sample preparation, the equipment empowers researchers to achieve higher detection limits and more reproducible results in arsenic analysis and other sensitive elemental determinations.

Built with a focus on reliability and longevity, this unit represents a critical investment in laboratory infrastructure. Every vessel is manufactured through high-precision CNC processes to ensure uniform wall thickness and a flawlessly smooth internal surface finish. This meticulous attention to detail minimizes the risk of structural failure under thermal stress and ensures that the equipment can be reused across thousands of cycles without degrading. Procurement teams and laboratory managers can rely on this unit to maintain its performance specifications over time, reducing the total cost of ownership while maximizing the accuracy of analytical outputs in heavy-use industrial settings.

Key Features

  • Superior Chemical Inertness: The equipment is manufactured from high-purity PTFE, providing absolute resistance to almost all laboratory chemicals, including aqua regia and hydrofluoric acid, ensuring the vessel never reacts with the sample.
  • Precision-Machined Internal Surface: The smooth, non-stick inner wall is achieved through specialized CNC finishing, which prevents the adsorption of trace elements and ensures 100% sample recovery during the transfer and acid driving stages.
  • Exceptional Thermal Stability: This unit is capable of continuous operation at temperatures up to 260°C, maintaining its structural integrity and sealing capabilities during high-temperature digestion and evaporation procedures.
  • Minimal Trace Element Leaching: Engineered specifically for heavy metal analysis, the material grade used in this system has extremely low background levels of target analytes like arsenic, lead, and cadmium, preventing sample contamination.
  • High Pressure Tolerance: Designed with a focus on safety and performance, the equipment features a robust wall thickness that allows for safe operation during pressurized microwave or block digestion workflows.
  • Optimized Acid Driving Geometry: The internal geometry is specifically contoured to facilitate efficient evaporation and acid driving, reducing processing time and ensuring uniform concentration of the analyte.
  • Customizable Dimensional Profiles: This equipment can be tailored to meet specific laboratory requirements, including custom heights, diameters, and closure types, ensuring compatibility with any existing heating block or microwave system.
  • Enhanced Durability: Unlike glass or inferior polymers, this unit will not chip, crack, or shatter, providing a safer working environment and long-term reliability in high-throughput industrial laboratories.
  • Non-Adhesive Properties: The hydrophobic nature of the material prevents the buildup of residues, making the cleaning process significantly faster and more effective, which in turn reduces the risk of carry-over between samples.

Applications

Application Description Key Benefit
Environmental Monitoring Digestion of soil, sediment, and wastewater samples for trace metal detection via ICP-MS. Zero leaching ensures accurate ppb-level environmental reporting.
Food Safety Testing Preparation of agricultural and food products for arsenic and mercury analysis. Non-stick surface prevents sample loss of oily or complex food matrices.
Metallurgical Analysis Dissolution of high-purity metal alloys and ores using aggressive mineral acids. Resistant to hydrofluoric acid which would dissolve standard glassware.
Pharmaceutical Quality Control Testing of active pharmaceutical ingredients (APIs) for heavy metal impurities according to USP standards. High purity material prevents false positive results in sensitive assays.
Petrochemical Research Analysis of catalyst residues and trace impurities in crude oil and refined products. Withstands the high temperatures required for breaking down organic compounds.
Geochemical Exploration Large-scale digestion of rock and mineral samples for rare earth element (REE) quantification. Precision CNC fabrication ensures uniformity across high-volume sample batches.
Hydrothermal Synthesis Small-scale reaction vessel for the synthesis of advanced nanomaterials. Excellent thermal insulation and chemical stability for consistent crystal growth.

Technical Specifications

Parameter Specification Details for PL-CP351
Model Identifier PL-CP351
Material Construction High-Purity Polytetrafluoroethylene (PTFE)
Nominal Capacity 100ml (Standard) / Fully Customizable Sizes Available
Operating Temperature Range -200°C to +260°C
Chemical Resistance Resistant to all strong acids (HF, HNO3, HCl, H2SO4), alkalis, and organic solvents
Internal Surface Finish Mirror-smooth CNC polished; non-adsorbing and non-stick
Contamination Profile Certified low heavy metal leaching for trace analysis (As, Pb, Cd, Hg)
Fabrication Method End-to-end custom CNC machining for precise tolerances
Customization Options Height, Diameter, Wall Thickness, Flange Style, and Cap Integration
Cleaning Method Autoclavable; compatible with acid soaking and ultrasonic cleaning

Why Choose This Product

Choosing this digestion system means investing in unmatched analytical precision and operational longevity. Unlike mass-produced labware, this unit is the result of focused engineering in high-performance fluoropolymers, ensuring that every vessel meets the rigorous standards required for trace-level detection. The use of premium PTFE translates to a vessel that is virtually indestructible in a chemical sense, allowing your laboratory to process aggressive samples without fear of vessel degradation or sample contamination. This reliability is essential for maintaining the integrity of long-term studies and high-stakes regulatory compliance testing.

The customization capability of this equipment sets it apart in the industrial market. We understand that every laboratory setup is unique, which is why we offer comprehensive CNC fabrication services to adapt the dimensions and specifications of the unit to your specific hardware. Whether you are using a specialized microwave system or a custom-built heating block, we can ensure a perfect fit that optimizes thermal transfer and process efficiency. This bespoke approach eliminates the need for compromise, allowing your team to work with tools that are perfectly aligned with your established protocols.

Furthermore, our commitment to quality extends beyond the material itself to the manufacturing process. By utilizing advanced CNC machining, we eliminate the structural weaknesses and surface irregularities often found in molded alternatives. This results in a product that not only performs better but also lasts longer, providing a superior return on investment. Our technical support team is dedicated to assisting you with material selection and design optimization, ensuring that the final product exceeds your expectations for durability and performance.

For laboratories that cannot afford to compromise on accuracy, this equipment provides the ultimate solution for high-purity sample preparation. Contact us today to discuss your specific requirements or to receive a quote for a custom-configured digestion solution tailored to your analytical needs.

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Product Datasheet

Custom 100ml PTFE Digestion Tube for Heavy Metal Trace Analysis and High Temperature Acid Digestion

Category Catalog

Microwave Digestion Vessels & Accessories


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