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Multifunctional Gas Diffusion Membrane Electrode Assembly Electrochemical Cell for Carbon Dioxide Reduction and Solid State Electrolysis

Standard & Customized Electrochemical Cells

Multifunctional Gas Diffusion Membrane Electrode Assembly Electrochemical Cell for Carbon Dioxide Reduction and Solid State Electrolysis

Item Number : PL-DJ38

Price varies based on specs and customizations


Active Flow Area
10 mm x 10 mm
Construction Materials
High-Purity Titanium & PEEK
Operating Configurations
3-in-1 (Gas Diffusion, Solid-State, & MEA)
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Product Overview

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This advanced multifunctional electrochemical cell is a highly engineered, versatile platform designed specifically for state-of-the-art carbon dioxide (CO2) reduction studies, gas diffusion electrode (GDE) testing, and membrane electrode assembly (MEA) characterization. By integrating three primary testing configurations into a single modular architecture, this system eliminates the need for separate specialized cells, greatly reducing capital expenditure and laboratory space. The cell utilizes a precision-machined sandwich structure that enables researchers to seamlessly transition between gas-liquid, solid-state, and zero-gap membrane configurations, providing an adaptable platform that meets the rigorous demands of electrochemistry laboratories, materials science institutes, and green energy research facilities globally.

At the core of this system's value proposition is its ability to overcome the severe mass transfer limitations typically associated with aqueous electrochemical CO2 reduction. By facilitating direct contact between gaseous reactants and the catalyst-electrolyte interface, it ensures highly efficient mass transport and high current densities. The cell is ideally suited for academic research, industrial R&D, and pilot-scale process development in fields such as carbon capture, utilization, and storage (CCUS), synthetic fuel production, and alkaline water electrolysis. Whether performing rapid catalyst screening or long-term durability evaluations, this system delivers exceptional consistency, low ohmic resistance, and highly reproducible data.

Engineered for ultimate reliability, the structural components of this equipment are crafted from premium high-purity titanium and medical-grade PEEK (polyetheretherketone). This deliberate material selection ensures absolute chemical compatibility and resistance to degradation across a broad pH range, even when exposed to highly aggressive alkaline or acidic electrolytes. With precision-milled flow paths and a highly robust stacked sealing mechanism, the system guarantees leak-free operation during continuous flow experiments. Researchers can run prolonged electrocatalytic runs with complete confidence in the structural integrity and chemical inertness of the testing environment.

Key Features

  • Three-in-One Modular Design: The system offers unprecedented experimental flexibility by integrating three distinct configurations—gas diffusion electrolysis, solid-state electrolyte pure liquid product synthesis, and zero-gap membrane electrode assembly testing—into a single physical housing.
  • Premium Titanium and PEEK Construction: The active flow channels are CNC-machined from ultra-high purity titanium to prevent chemical contamination and ensure low contact resistance, while the structural body is made from high-strength, chemically inert PEEK.
  • Precision Serpentine Flow Channels: Components A and C feature meticulously optimized serpentine flow fields that maximize reactant distribution uniformity, minimize concentration polarization, and enhance overall Faradaic efficiency.
  • Flexible Catalyst and Electrode Integration: The stacked mechanical architecture allows easy installation of various gas diffusion electrodes, proton/anion exchange membranes, and custom catalysts with highly consistent compression and electrical contact.
  • Interchangeable Component Options: Component C is designed to be easily swapped with an optional high-purity nickel flow plate, allowing researchers to customize the electrochemical environment for alkaline reactions and specialized catalytic pathways.
  • Optimized Inter-Electrode Spacing: When operating in the gas diffusion configuration, the system maintains a precise 1.6mm distance between the anode and cathode, significantly reducing solution resistance and thermal gradients under high current densities.
  • Innovative Stacked Sealing Interface: The gas diffusion mode utilizes an advanced stacked sealing geometry that simplifies the positioning and secure mounting of the anode assembly, preventing gas-liquid crossover and external leaks.
  • Integrated Reference Electrode Port: Component D features a dedicated reference electrode pipeline assembly that positions the reference probe close to the active area, ensuring highly accurate potential measurements without interrupting fluid flow.
  • Solid-State Electrolyte Chamber: Includes an I-shaped B-chamber with a precise 1.2mm center section thickness, enabling direct synthesis of high-purity liquid chemical products by eliminating the dilution effect of liquid electrolytes.

Applications

Application Description Key Benefit
CO2 Reduction to Gas Products Utilizing the gas diffusion electrode (GDE) configuration to reduce carbon dioxide into carbon monoxide or ethylene at high current densities. Minimizes mass-transport limitations, allowing direct gas-phase feed to the catalyst surface for high reaction rates.
Direct Liquid Product Synthesis Using the solid-state electrolyte configuration to directly synthesize pure liquid fuels (e.g., formic acid, acetic acid) without liquid electrolyte dilution. Eliminates complex downstream separation processes, yielding high-purity liquid chemical streams directly from the cell.
Zero-Gap MEA Performance Testing Operating in the membrane electrode assembly (MEA) mode to evaluate the performance of zero-gap electrolyzer cells under varied humidity and pressure. Maximizes electrical conductivity and minimizes ohmic resistance, reflecting commercial-scale electrolyzer performance.
Electrocatalyst Durability Profiling Conducting long-term constant-current or constant-voltage degradation tests on novel precious and non-precious metal catalysts. Outstanding mechanical and chemical stability of PEEK and Titanium ensures zero material degradation or contamination over hundreds of hours.
Alkaline Water Electrolysis Employing the optional high-purity nickel component to study oxygen and hydrogen evolution reactions in alkaline media. Provides an optimized electrochemical environment specifically tailored for industrial-relevant alkaline electrolysis conditions.
Acidic Membrane Testing Evaluating proton exchange membranes (PEM) and acidic catalysts for carbon dioxide and water electrolysis systems. High-purity titanium flow plates offer exceptional resistance to acid corrosion and prevent metal ion poisoning of the membranes.

Technical Specifications

This multi-configuration electrochemical system is engineered to demanding tolerances. The table below outlines the comprehensive physical and operational parameters of the PL-DJ38 system.

Parameter Specifications & Details (Model: PL-DJ38)
Model Number PL-DJ38
Active Flow Area 10 mm × 10 mm
External Dimensions 50 mm × 50 mm
Standard Structural Material Medical-Grade Polyetheretherketone (PEEK)
Flow Plate Material (Components A & C) High-Purity Titanium (Nickel optional for Component C)
Chamber B Geometry I-shaped (工字型) structural chamber
Chamber B Center Thickness 1.2 mm
Electrode Distance (Gas Diffusion Mode) 1.6 mm (Anode to Cathode distance)
Flow Field Design Serpentine flow channels (Components A and C)
Sealing System Stacked compression sealing with fluoropolymer gaskets
Reference Electrode Integration Component D pipeline and tubing assembly included
Operating Configurations 1. Gas Diffusion Mode (Components A + B + C + D)
2. Solid-State Electrolyte Mode (Components A + B + C)
3. Membrane Electrode Assembly Mode (Components A + C)
Max Operating Temperature 120°C (limited by sealing materials and membranes)
Gas/Liquid Port Connections Threaded fittings compatible with standard laboratory tubing

Why Choose This Product

  • Premium B2B Engineering: This system is manufactured to micro-millimeter tolerances using state-of-the-art CNC machining, ensuring perfect alignment of the serpentine flow channels and uniform compression across the active membrane area.
  • Superior Chemical Inertness: By selecting ultra-high purity titanium and premium PEEK, KINTEK guarantees that the cell will not leach trace metals or degrade under aggressive operating conditions, preserving the purity of your electrochemical system.
  • Enhanced Return on Investment: The 3-in-1 design reduces lab capital costs and setup times, allowing research groups to perform gaseous CO2 reduction, solid-state liquid synthesis, and MEA testing with a single piece of equipment.
  • Reduced Contact Resistance: Precision-machined titanium flow plates combined with gold-plated electrical terminals ensure optimal electron transfer, minimizing internal heat generation and energy losses during high-current testing.
  • Tailored Customization Capabilities: Leveraging KINTEK's end-to-end PEEK and fluoropolymer machining expertise, we can customize flow path geometries, port layouts, and active areas to seamlessly integrate with your existing laboratory infrastructure.

Contact our technical sales team today to request a quotation or to discuss a customized electrochemical cell configuration tailored to your specific research parameters.

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Multifunctional Gas Diffusion Membrane Electrode Assembly Electrochemical Cell for Carbon Dioxide Reduction and Solid State Electrolysis

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Standard & Customized Electrochemical Cells


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