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Custom PTFE Buchner Funnel Corrosion Resistant Low Background Teflon Filtration Laboratory Equipment

Separatory Funnels & Burettes

Custom PTFE Buchner Funnel Corrosion Resistant Low Background Teflon Filtration Laboratory Equipment

Item Number : PL-CP212

Price varies based on specs and customizations


Material Composition
High-Purity Virgin PTFE / Teflon
Chemical Compatibility
Universal Resistance (pH 0-14)
Customization Level
Fully Bespoke CNC Fabrication
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Product Overview

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This high-performance filtration system represents the pinnacle of laboratory material science, utilizing premium-grade Polytetrafluoroethylene (PTFE) to solve the most challenging separation tasks in corrosive environments. Unlike traditional ceramic or glass counterparts, this unit offers absolute chemical inertness across nearly the entire pH scale, making it an essential tool for laboratories handling hydrofluoric acid, strong alkalis, and complex organic solvents. The equipment is designed for high-vacuum applications, ensuring rapid and efficient filtration without the risk of breakage or contamination inherent in more fragile materials.

Primarily utilized in chemical processing, pharmaceutical research, and semiconductor manufacturing, this system excels in environments where purity is non-negotiable. Its low background characteristics make it a preferred choice for trace metal analysis and high-purity chemical synthesis. The unit provides a robust solution for solid-liquid separation, effectively handling aggressive reagents that would degrade standard laboratory plastics or etch borosilicate glass. By choosing this solution, procurement teams invest in a long-term asset that reduces replacement costs and eliminates the risk of sample contamination from leaching.

Our commitment to precision engineering ensures that every unit maintains exceptional performance under demanding industrial conditions. Whether used in a pilot plant or a high-throughput analytical lab, the system offers unmatched reliability. The non-stick surface of the material facilitates easy recovery of precipitates, while the inherent thermal stability allows for use across a wide temperature range. This unit is not just a consumable but a precision-engineered instrument designed to withstand the rigors of modern industrial chemistry and advanced material research.

Key Features

  • Superior Chemical Inertness: The equipment is manufactured from high-purity PTFE, providing universal resistance to nearly all industrial chemicals, including concentrated acids, bases, and aggressive solvents, ensuring zero reactive interference with samples.
  • Low Background Trace Analysis: Designed specifically for high-purity applications, the material exhibits extremely low extractable levels, making this unit ideal for ICP-MS and other sensitive analytical techniques where contamination must be minimized.
  • Precision CNC Customization: Every component is machined using advanced CNC technology, allowing for fully customized dimensions, plate hole patterns, and neck diameters to meet specific process requirements and vessel connections.
  • Extreme Thermal Stability: This system maintains its structural integrity and mechanical properties from cryogenic temperatures up to 260°C, permitting filtration of hot or chilled solutions without the risk of thermal shock or deformation.
  • Durable Unbreakable Construction: Unlike glass or porcelain Buchner funnels, this unit is virtually indestructible under normal laboratory handling, significantly reducing the cost of ownership and increasing safety by eliminating sharp-hazard breakages.
  • Hydrophobic Non-Stick Surface: The low surface energy of the fluoropolymer material prevents residue buildup and simplifies the recovery of valuable solids, while also streamlining the cleaning and sterilization process.
  • Vacuum Integrity Engineering: The base and neck are engineered for a perfect seal with standard vacuum flasks or custom receivers, maintaining high vacuum pressure for efficient filtration of viscous or fine-particulate suspensions.
  • Bespoke Filtration Plates: The internal perforated plate can be customized with specific hole sizes and densities to optimize flow rates and support different grades of filter media or membranes.

Applications

Application Description Key Benefit
Trace Metal Analysis Preparation of samples for ICP-OES and ICP-MS requiring ultra-low detection limits. Prevents ion leaching and sample contamination.
Hydrofluoric Acid Filtration Separation of solids from solutions containing HF, which dissolves glass and ceramic equipment. Complete material resistance to HF etching.
Pharmaceutical Synthesis Filtration of high-purity active pharmaceutical ingredients (APIs) in solvent-rich environments. FDA-compliant material with zero solvent absorption.
Battery Material Research Handling of aggressive electrolytes and abrasive cathode/anode precursors in vacuum setups. High durability and resistance to alkaline electrolytes.
Petrochemical Testing Separation of catalysts and heavy hydrocarbon fractions at elevated process temperatures. Thermal stability up to 260°C without degradation.
Precious Metal Recovery Filtration of aqua regia and other strong mineral acids used in refining and recycling. Long-term survival in the most aggressive acidic environments.
Semiconductor Processing Cleaning and filtration of ultra-pure wet-etch chemicals and photoresist solvents. Maintains chemical purity at the parts-per-billion level.

Technical Specifications

Parameter Specification Detail (PL-CP212)
Model Identifier PL-CP212 Series
Material Construction High-Purity Virgin PTFE (Polytetrafluoroethylene)
Manufacturing Method Full CNC Machining from Solid Billets
Available Diameters 100mm, 150mm, and Fully Customizable Ranges
Plate Design Removable or Integrated Perforated Plate (Customizable)
Hole Diameter Optimized per custom requirements
Operating Temperature -200°C to +260°C
Chemical Resistance All acids, bases, and organic solvents (pH 0-14)
Surface Finish High-precision smooth finish to reduce residue adhesion
Connection Type Customizable neck to fit standard or non-standard flasks
Customization Options Dimensions, pore size, capacity, and geometry are bespoke

Why Choose This Product

  • Proven Material Excellence: We utilize only the highest grade of PTFE, ensuring that our products meet the stringent requirements of high-purity industrial and scientific research.
  • Precision Manufacturing: Our end-to-end CNC fabrication capabilities allow us to produce complex, non-standard parts with tolerances that molded alternatives simply cannot achieve.
  • Long-Term Operational Savings: The extreme durability and chemical resistance of this unit mean fewer replacements and reduced downtime, making it a superior investment over disposable or fragile labware.
  • Tailored Engineering Solutions: We do not believe in a one-size-fits-all approach; our engineering team works directly with you to customize every aspect of the filtration system to your specific workflow.
  • Industry-Leading Support: Backed by decades of experience in fluoropolymer fabrication, we provide responsive technical support and guidance for the most challenging chemical applications.

For procurement inquiries regarding specialized dimensions or to receive a formal quotation for your custom laboratory setup, please contact our technical sales team today.

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Product Datasheet

Custom PTFE Buchner Funnel Corrosion Resistant Low Background Teflon Filtration Laboratory Equipment

Category Catalog

Separatory Funnels & Burettes


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