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High Purity PFA Reaction Tank for Proton Exchange Membrane Electrolysis and Water Oxygen Separation Custom Labware

PTFE(Teflon) Labware

High Purity PFA Reaction Tank for Proton Exchange Membrane Electrolysis and Water Oxygen Separation Custom Labware

Item Number : PL-CP51

Price varies based on specs and customizations


Material Composition
Ultra-High Purity PFA (Perfluoroalkoxy)
Volume Capacity
4L (Standard) / Fully Customizable
Thermal Range
-200°C to +260°C
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Product Overview

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This high-purity PFA reaction tank represents the pinnacle of fluoropolymer engineering, specifically designed to meet the rigorous demands of electrochemical research and industrial electrolysis. As a primary vessel for gas-liquid separation, this unit is crafted from premium perfluoroalkoxy alkane, a material renowned for its near-total chemical inertness and extraordinary thermal stability. The system serves as a critical component in experimental setups where the integrity of the sample and the purity of the environment are non-negotiable, providing a reliable housing for corrosive media and sensitive electrochemical reactions.

Primarily utilized in proton exchange membrane (PEM) electrolysis and advanced water-oxygen separation processes, this equipment facilitates the efficient isolation of gases while maintaining a sterile, non-reactive environment. The target industries include hydrogen energy research, semiconductor manufacturing, and ultra-trace analytical chemistry. Whether used in a pilot-scale laboratory or as part of a specialized industrial fluid path, the vessel ensures that no metallic ions or organic leachables interfere with the experimental data, making it an essential tool for high-precision energy storage and conversion studies.

Engineered for longevity and performance under extreme conditions, this system provides users with the confidence to conduct long-term, continuous-flow experiments without the risk of vessel degradation or stress cracking. The robustness of the fluoropolymer construction ensures that even under fluctuating temperatures and aggressive chemical exposures, the structural integrity remains uncompromised. By choosing this unit, procurement teams and laboratory managers invest in a high-performance solution that bridges the gap between standard labware and custom-engineered industrial components, backed by precise manufacturing standards.

Key Features

  • Exceptional Chemical Inertness: Fabricated from 100% virgin PFA, this vessel is resistant to nearly all industrial chemicals, including strong acids, bases, and organic solvents, ensuring no leaching or sample contamination during electrolysis.
  • Optimized Gas-Liquid Separation: The internal geometry of the unit is specifically engineered to facilitate the efficient separation of water and oxygen, a critical requirement for proton exchange membrane (PEM) electrolysis experiments.
  • High Thermal Stability: The material allows the equipment to operate continuously across a vast temperature spectrum, from cryogenic environments to high-heat processes, without losing its mechanical properties or shape.
  • Ultra-Trace Grade Purity: The fully fluorinated carbon backbone eliminates reactive sites, making this system the industry standard for ICP-MS and other trace element analysis applications where ppb-level accuracy is required.
  • Precision CNC Customization: Each unit can be tailored through advanced CNC machining to include specific port configurations, sensor mounts, and internal baffles, meeting the exact specifications of bespoke electrochemical setups.
  • Superior Surface Finish: The non-stick, ultra-smooth interior prevents bubble nucleation and minimizes residue buildup, ensuring high flow efficiency and simplifying the cleaning and sterilization protocols.
  • Robust Mechanical Design: Unlike standard molded plastic containers, this reaction tank features thick-walled construction that provides high impact resistance and dimensional stability under pressurized conditions.
  • Transparent Monitoring Capability: The translucent nature of the PFA material allows researchers to visually monitor the reaction levels and gas evolution in real-time without compromising the seal or purity of the environment.
  • Versatile Connection Interfaces: The design supports a wide range of fluid transfer components, including PFA fittings and valves, ensuring a leak-proof integration into existing laboratory manifolds.
  • Long-Term Operational Durability: Designed for high-duty cycles, the equipment resists environmental stress cracking and oxidative degradation, providing a lower total cost of ownership through extended service life.

Applications

Application Description Key Benefit
PEM Electrolysis Separation of oxygen and water in hydrogen production research and fuel cell testing. Zero ion contamination
Semiconductor Etching Housing and circulating ultra-pure etching acids and cleaning solutions for wafer processing. Material purity and safety
Trace Metal Analysis Preparation and storage of samples for ICP-OES and ICP-MS analysis in environmental monitoring. No leaching of metal ions
Redox Flow Batteries Serving as a reaction or storage vessel for corrosive electrolytes in energy storage development. Long-term chemical resistance
Pharmaceutical Synthesis Reaction vessel for the production of high-purity active pharmaceutical ingredients (APIs). FDA-compliant material path
Petrochemical Sampling Handling of highly acidic or caustic crude oil derivatives during laboratory quality control. Prevention of vessel corrosion
Hydrothermal Research Conducting chemical reactions at elevated temperatures and pressures involving volatile reagents. High thermal/pressure rating
Bespoke Lab Setup Custom-configured separation tank for non-standard gas-liquid extraction processes. Full design flexibility

Technical Specifications

For the PL-CP51 series, KINTEK provides a comprehensive range of customization options to ensure the reaction vessel meets specific experimental parameters. All dimensions and port configurations are subject to custom engineering drawings.

Feature Specification Details for PL-CP51
Base Material High-Purity Perfluoroalkoxy Alkane (PFA)
Standard Capacity 4.0 Liters (Full range of custom volumes available)
Temperature Range -200°C to +260°C (-328°F to +500°F)
Chemical Resistance Universal resistance to acids, alkalis, and solvents
Manufacturing Process Precision CNC Machining / Custom Fabrication
Port Configurations Fully customizable (NPT, Flange, or Compression fittings)
Wall Thickness Customizable based on pressure and thermal requirements
Sealing Mechanism Threaded PFA caps with integrated O-rings or bespoke gaskets
Translucency Semi-transparent for visual fluid level monitoring
Trace Element Level <10 ppt for most common metallic impurities
Customization Scope Internal baffles, thermowells, and sensor ports available

Why Choose Us

Choosing this PFA reaction tank means investing in a high-performance solution where material science meets precision engineering. Unlike standard mass-produced labware, this system is built with a focus on high-duty industrial and research applications. The use of premium PFA ensures that your experimental results are never skewed by leachables or chemical degradation, providing a level of reliability that is essential for mission-critical data. Our commitment to using only the highest grade of fluoropolymers guarantees that each unit delivers consistent performance year after year.

Furthermore, our end-to-end custom CNC fabrication capabilities set us apart in the market. We do not just provide a catalog item; we offer a collaborative engineering approach where the PL-CP51 can be modified to fit your unique fluidic path or experimental rig. Whether you require specific thread patterns, integrated sensors, or unique geometric configurations, our team ensures that the final product integrates seamlessly into your workflow. This flexibility, combined with the inherent durability of PFA, makes this vessel a superior choice for laboratories and plants that cannot afford downtime or contamination.

In an era where precision and purity define the success of new technologies like hydrogen energy and nanotechnology, our PFA solutions provide the robust foundation needed for breakthrough discoveries. We prioritize industrial-grade quality and meticulous quality control, ensuring that every reaction tank leaving our facility meets the highest standards of the fluoropolymer industry. By selecting this system, you are partnering with a manufacturer dedicated to excellence in chemical handling and electrochemical processing.

Contact us today to discuss your specific configuration requirements or to request a quote for a custom-engineered PFA reaction system tailored to your application.

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Product Datasheet

High Purity PFA Reaction Tank for Proton Exchange Membrane Electrolysis and Water Oxygen Separation Custom Labware

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Ptfe(Teflon) Labware


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