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High Purity Custom PTFE Large Volume 15L Flask Corrosion Resistant Low Trace Background Fluoropolymer Reaction Vessel

PTFE(Teflon) Labware

High Purity Custom PTFE Large Volume 15L Flask Corrosion Resistant Low Trace Background Fluoropolymer Reaction Vessel

Item Number : PL-CP228

Price varies based on specs and customizations


Material Composition
High-Purity Virgin PTFE / PFA
Volume Capacity
15L (Fully Customizable)
Temperature Range
-200°C to +260°C
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Product Overview

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This high-purity reaction vessel is engineered from premium-grade polytetrafluoroethylene (PTFE), specifically designed to meet the rigorous demands of large-scale chemical processing and sensitive trace analysis. As a custom-fabricated laboratory solution, the equipment provides an uncompromising barrier against corrosive reagents, ensuring that even the most aggressive acids and solvents do not compromise the integrity of the sample or the vessel itself. By utilizing high-density fluoropolymer construction, this system eliminates the risk of ion leaching and cross-contamination typically associated with glass or lower-grade plastic alternatives.

Primarily utilized in semiconductor manufacturing, pharmaceutical synthesis, and environmental testing, this unit serves as a critical component in workflows requiring a 15L capacity without sacrificing purity. The robust design is tailored for industrial-scale laboratory environments where reliability is paramount. Whether used for bulk reagent storage, complex reflux reactions, or high-purity digestion, the vessel maintains its structural and chemical properties across a wide operational spectrum. Its low-background signature makes it the preferred choice for laboratories performing ICP-MS and other high-sensitivity analytical techniques.

Confidence in this equipment stems from advanced CNC manufacturing processes that ensure precision wall thickness and structural uniformity. Unlike molded alternatives that may harbor stress points or porosity, this unit is machined from solid, high-purity PTFE billets, delivering a smooth, non-porous surface finish that facilitates easy cleaning and sterilization. The engineering focus on long-term performance ensures that this system remains a staple in demanding research and production facilities, providing consistent results year after year in the face of extreme chemical exposure.

Key Features

  • Universal Chemical Resistance: The fluoropolymer construction provides near-total immunity to attack from strong acids, alkalis, and organic solvents, allowing for the safe handling of hydrofluoric acid, aqua regia, and hot concentrated sulfuric acid without degradation.
  • Ultra-Low Trace Element Background: Engineered specifically for trace analysis, the material selection and manufacturing process minimize the presence of metallic impurities and catalysts, ensuring the lowest possible blank values for analytical testing.
  • Precision CNC Fabrication: Each vessel is custom-machined using state-of-the-art CNC technology, ensuring exact dimensional accuracy and the ability to integrate bespoke features such as specialized neck threads, sensor ports, or drainage valves.
  • Wide Operating Temperature Range: This system maintains mechanical stability and chemical inertness across an impressive temperature gradient, from cryogenic levels (-200°C) to high-temperature processing (+260°C).
  • High-Volume 15L Capacity: Designed to bridge the gap between benchtop labware and pilot-scale production, the 15L volume allows for significant throughput while maintaining the high-purity benefits of PTFE.
  • Non-Stick Surface Morphology: The inherently low surface energy of the material prevents sample adhesion and residue buildup, significantly reducing cleaning time and the risk of batch-to-batch cross-contamination.
  • Enhanced Mechanical Durability: Unlike fragile glassware, this unit is virtually unbreakable and resistant to thermal shock, providing a safer working environment and reducing the long-term costs associated with replacement parts.
  • Bespoke Port Configuration: The equipment can be customized with multiple necks, including standard tapers or threaded GL-type connections, to accommodate thermometers, stirring rods, and gas inlet/outlet tubes.

Applications

Application Description Key Benefit
Semiconductor Grade Chemical Prep Mixing and storing ultra-high purity etching solutions and photoresist developers. Prevents metallic ion contamination critical for wafer yields.
Pharmaceutical Intermediate Synthesis Large-scale reaction of corrosive precursors in sterile, non-reactive environments. Eliminates leaching of plasticizers or catalysts into the product.
Geological Trace Analysis Bulk digestion of soil or rock samples using concentrated hydrofluoric and nitric acids. Resilience to HF and extremely low background for ppb-level detection.
Precious Metal Refining Processing and recovery of gold and platinum group metals via aqua regia dissolution. High-temperature acid resistance and ease of precious metal recovery.
Nuclear Industry Sampling Handling and containment of radioactive or highly acidic liquid waste streams. Superior radiation resistance and leak-proof structural integrity.
Fine Chemical Production Small-batch manufacturing of high-value specialty chemicals and reagents. Consistent purity and flexibility for custom reaction setups.
Environmental Monitoring Preparation of large-volume water samples for pesticide and heavy metal screening. Minimal surface adsorption ensures accurate sample representation.

Technical Specifications

As a bespoke laboratory solution, the PL-CP228 series is designed for complete customization to meet specific process requirements. The table below outlines the standard design envelope for this custom PTFE flask.

Specification Category Parameter Details (Model PL-CP228)
Base Material High-Purity Virgin PTFE (Polytetrafluoroethylene)
Optional Materials PFA (Perfluoroalkoxy) for enhanced transparency or chemical purity
Nominal Volume 15,000 mL (15 Liters)
Custom Volume Range Scalable from 5L to 50L based on custom engineering requirements
Operational Temperature -200°C to +260°C
Chemical Compatibility Universal (Except molten alkali metals and gaseous fluorine)
Fabrication Method 100% Solid-Billet CNC Machining
Wall Thickness Customizable (Standard heavy-wall design for industrial durability)
Neck Configuration Single or Multiple Neck (Customizable taper sizes or GL threads)
Closure Type Matching PTFE screw caps or ground-joint stoppers available
Surface Finish High-precision machined finish (Mechanical polishing available)
Base Design Flat, Round, or Concave (Customizable for heating mantle compatibility)

Why Choose This Product

Choosing this custom-engineered fluoropolymer vessel represents an investment in laboratory safety, analytical precision, and operational efficiency. Unlike mass-produced labware, this equipment is tailored to your specific chemical environment, ensuring that neck sizes, wall thicknesses, and overall dimensions align perfectly with your existing hardware and process requirements. Our commitment to using only the highest purity virgin PTFE ensures that your results are never compromised by material impurities or leaching, which is critical for those working in the semiconductor, pharmaceutical, and high-sensitivity analytical sectors.

The durability of this unit provides a significant return on investment by virtually eliminating the replacement costs associated with broken glassware and the safety risks of chemical spills. The non-stick properties and ease of sterilization further enhance the productivity of your laboratory staff. Backed by KINTEK's extensive expertise in CNC fabrication and fluoropolymer science, we provide comprehensive support from the initial design phase through to final delivery, ensuring the equipment performs exactly as specified in your most demanding applications.

Our engineering team is ready to discuss your specific requirements for volume, geometry, and port configuration. Contact us today for a technical consultation or a formal quote on your custom high-purity laboratory setup.

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Product Datasheet

High Purity Custom PTFE Large Volume 15L Flask Corrosion Resistant Low Trace Background Fluoropolymer Reaction Vessel

Category Catalog

Ptfe(Teflon) Labware


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