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Flat Plate Corrosion Test Electrochemical Cell Jacketed Glass Labware for Sheet Specimen Metallurgy Analysis

Standard & Customized Electrochemical Cells

Flat Plate Corrosion Test Electrochemical Cell Jacketed Glass Labware for Sheet Specimen Metallurgy Analysis

Item Number : PL-DJ19

Price varies based on specs and customizations


Standard Exposure Area
1.0 cm² (Customizable)
Cell Body Material
High Borosilicate Glass
Lid Material
CNC-Machined High-Purity PTFE
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Product Overview

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This high-performance electrochemical cell is a sophisticated laboratory apparatus engineered specifically for analyzing the electrochemical corrosion behavior of flat metallic plate specimens under strictly controlled chemical and thermal conditions. Featuring a robust high-borosilicate glass cell body and premium fluoropolymer seals, this equipment provides an exceptionally stable environment for conducting critical electroanalytical procedures such as potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), cyclic voltammetry, and linear polarization resistance (LPR). The system is built to standard laboratory specifications, offering researchers a highly reliable platform to observe and quantify degradation processes in real time.

Designed for critical research and industrial quality control applications, this versatile system is indispensable across advanced metallurgy, aerospace engineering, marine coatings development, and chemical processing industries. By exposing a highly precise, standardized surface area of the test sample to corrosive electrolytes, research teams can accurately model real-world environmental degradation and assess the long-term chemical viability of advanced protective coatings, passive oxide layers, and novel structural alloys. The cell's flexible design accommodates various flat plate thicknesses, making it an essential diagnostic tool for analyzing next-generation materials.

Absolute reliability is engineered into every component of this unit to ensure long-term laboratory operation under challenging conditions. From the chemically inert CNC-machined PTFE cell lid to the structurally rigid 316F stainless steel bracket assembly, every material choice is optimized to withstand aggressive acids, concentrated bases, and organic solvents. Operators can execute long-term, high-precision exposure tests with absolute confidence that the cell's integrity will remain completely uncompromised, consistently delivering trace-analysis-grade, reproducible data run after run.

Key Features

  • Precision-Machined Exposure Window: The side of the cylindrical cell body features a standard 1.0 square centimeter circular aperture, which can be customized to alternative sizes, ensuring a highly uniform and repeatable contact area between the electrolyte and the flat specimen.
  • Hermetic O-Ring Sealing System: A high-performance fluorocarbon O-ring sits perfectly within a precision-machined groove on the cell body, establishing an airtight, leak-proof seal that prevents electrolyte bypass and isolates the active testing area.
  • Robust 316F Stainless Steel Bracket: The mechanical structural bracket is constructed from marine-grade 316F stainless steel, providing outstanding structural rigidity, effortless specimen clamping, and exceptional long-term resistance to harsh laboratory atmospheres.
  • Ultra-Low Contact Resistance Connection: Electrical connectivity to the plate-shaped working electrode is established via a gold-plated copper plate under compressive extrusion, ensuring minimal ohmic drop and preventing electrical contact corrosion.
  • Dual-Phase Gas Purging System: The apparatus is equipped with a versatile F-type gas inlet that allows both sub-surface bubbling for thorough deoxygenation of the electrolyte and headspace purging to maintain an inert gas blanket during measurements.
  • Dedicated Backflow Gas Liquid Seal: To protect oxygen-sensitive and anaerobic electrochemical reactions, an integrated specialized liquid seal bubbler on the gas outlet prevents the back-diffusion of ambient air into the cell chamber.
  • Fluid-Circulating Thermal Jacket: The double-layer variant is engineered with an integrated glass jacket that facilitates continuous thermal circulation of water or oil, maintaining highly stable operating temperatures for kinetic studies.
  • Comprehensive Electrode Integration: The complete testing kit includes a high-purity 20x20mm platinum mesh counter electrode and a calibrated R1060 silver/silver chloride reference electrode, ensuring out-of-the-box functionality.
  • Chloride-Exclusion Salt Bridge Assembly: To facilitate high-accuracy reference measurements without contaminating the main cell with chloride ions, a dedicated salt bridge is provided which can be filled with saturated potassium nitrate solution.
  • Optimized Magnetic Stirring Support: Designed with a perfectly flat bottom and a dedicated interior chamber, the cell easily accommodates magnetic stirrer bars to maintain uniform mass transport and consistent diffusion layer thickness.

Applications

Application Description Key Benefit
Marine Engineering Alloys Characterizing the pitting and galvanic corrosion behavior of marine-grade aluminum and stainless steels. Simulates harsh saltwater environments to accurately determine localized corrosion resistance.
Anti-Corrosive Coatings Conducting electrochemical impedance spectroscopy on painted, epoxy-coated, and polymer-coated metal plates. Precision-machined exposure aperture provides highly repeatable barrier resistance measurements.
Aerospace Materials R&D Evaluating structural integrity and passivation dynamics of titanium, magnesium, and aluminum-lithium alloys. Fast-clamping mechanism enables high-throughput testing of diverse alloy chemistry configurations.
Battery Current Collectors Investigating electrochemical degradation of copper and aluminum foil collectors in aggressive organic battery electrolytes. Hermetic O-ring seal prevents volatile solvent evaporation and atmospheric contamination.
Chemical Process Piping Simulating chemical process streams containing warm acids and aggressive bases on nickel-based superalloys. Thermal-jacketed cell configuration allows testing at exact industrial process operating temperatures.
Electronics Metallization Assessing the corrosion rates of thin-film metallization layers and barrier layers on silicon wafers. Customizable aperture sizes accommodate fragile, non-standard wafer geometries without fracturing.
Municipal Infrastructure Testing the corrosion rate of carbon steels and concrete reinforcement bars in Simulated Concrete Pore Solution (SCPS). Rugged structural design handles heavy, dense plate specimens with absolute stability.

Technical Specifications

Technical Specification PL-DJ19 (Single-Layer Model) PL-DJ19-J (Double-Layer Jacketed Model)
Cell Body Material High-Purity Borosilicate Glass Jacketed High-Purity Borosilicate Glass
Cell Lid Material CNC-Machined Chemical-Resistant PTFE CNC-Machined Chemical-Resistant PTFE
Working Electrode Type Flat Plate / Sheet Specimen Flat Plate / Sheet Specimen
Standard Exposure Aperture 1.0 cm² (Custom diameters available) 1.0 cm² (Custom diameters available)
Specimen Clamping Assembly 316F Stainless Steel Tension Bracket 316F Stainless Steel Tension Bracket
Electrical Connection Method Gold-Plated Copper Plate Extrusion Gold-Plated Copper Plate Extrusion
Gas Inlet Configuration Dual-Phase F-Type Purge Inlet Dual-Phase F-Type Purge Inlet
Gas Backflow Prevention Specialized Liquid Seal / Bubbler Unit Specialized Liquid Seal / Bubbler Unit
Counter Electrode (CE) 20mm x 20mm Platinum Mesh Electrode (Included) 20mm x 20mm Platinum Mesh Electrode (Included)
Reference Electrode (RE) R1060 Ag/AgCl Reference Electrode (Included) R1060 Ag/AgCl Reference Electrode (Included)
Salt Bridge Assembly Glass Bridge with KNO3/KCl compatibility Glass Bridge with KNO3/KCl compatibility
Thermal Management Ambient Temperature Only Liquid Jacket (Constant Temperature Water Bath)
Temperature Measurement Glass Thermometer (Sold Separately) Precision Glass Thermometer (Included)
Magnetic Agitation Compatible with standard magnetic stirrers Compatible with standard magnetic stirrers
Sealing Gasket Chemical-Resistant Fluorocarbon O-Ring Chemical-Resistant Fluorocarbon O-Ring

Why Choose This Product

  • Premium Material Engineering: By selecting only high-purity borosilicate glass and CNC-machined PTFE, this cell eliminates trace metallic impurities, providing clean backgrounds for electrochemical analysis.
  • Leak-Proof Precision Sealing: The combination of our robust 316F stainless steel mechanical clamp and perfectly toleranced O-ring channels guarantees a zero-leak seal, ensuring a consistent testing area.
  • Sophisticated Environmental Control: Jacketed thermal control, dual-phase gas purging, and specialized backflow liquid seals allow operators to precisely regulate every thermodynamic and atmospheric variable.
  • Bespoke Customization Capabilities: Capitalizing on our extensive in-house CNC machining facilities, KINTEK can customize cell volumes, exposure apertures, and custom ports to match your exact experimental standards.
  • Complete Ready-to-Test Solution: Delivered complete with platinum mesh, reference electrode, dedicated salt bridge, and all sealing components, eliminating the need to source individual parts.

Contact KINTEK today to discuss your testing parameters, request an immediate quotation, or collaborate on a customized electrochemical cell configuration designed for your laboratory's unique scientific research.

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Product Datasheet

Flat Plate Corrosion Test Electrochemical Cell Jacketed Glass Labware for Sheet Specimen Metallurgy Analysis

Category Catalog

Standard & Customized Electrochemical Cells


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