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Customizable Graphite Aluminum Alloy Electric Acid Evaporation System for Laboratory Digestion Pretreatment with Multi Hole Configurations

PTFE(Teflon) Labware

Customizable Graphite Aluminum Alloy Electric Acid Evaporation System for Laboratory Digestion Pretreatment with Multi Hole Configurations

Item Number : PL-CP190

Price varies based on specs and customizations


Material
Graphite and Aluminum Alloy
Hole Configuration
8/16/24 Holes (Customizable)
Standard Hole Size
40mm Diameter x 40mm Depth
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Product Overview

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This high-performance electric acid evaporation system represents the pinnacle of sample pretreatment technology, designed specifically for laboratories requiring precise thermal management during acid digestion and neutralization processes. By combining the exceptional thermal conductivity of high-purity graphite with the structural robustness of specialized aluminum alloys, the equipment ensures rapid heating and peerless temperature uniformity across all sample positions. This system is the ideal solution for removing excess acid from samples post-digestion, preparing them for sensitive downstream analysis such as ICP-MS or AAS, where consistency and purity are non-negotiable.

Primarily utilized in environmental monitoring, metallurgical research, food safety testing, and pharmaceutical analysis, the unit facilitates the handling of aggressive reagents including nitric, hydrochloric, and hydrofluoric acids. Its design focuses on accelerating the evaporation process while maintaining a controlled environment that prevents sample bumping and cross-contamination. Target industries benefit from the equipment's ability to process high volumes of samples simultaneously, significantly reducing the bottleneck often found in the sample preparation phase of trace element detection.

Confidence in this system is rooted in its rugged construction and precision engineering. Built to withstand the harsh, corrosive atmospheres of modern digestion labs, the equipment utilizes premium fluoropolymer coatings and high-grade materials that resist chemical attack. Every unit is a testament to reliability, offering long-term operational stability even under continuous, high-temperature cycles. Whether integrated into a standard laboratory workflow or a complex, automated research setup, this system delivers the repeatable results that procurement teams and lead scientists demand for critical industrial applications.

Key Features

  • Hybrid Graphite-Aluminum Core: This unit utilizes a composite heating block that leverages graphite's rapid heat transfer and aluminum alloy's heat retention, ensuring that every sample well reaches and maintains the target temperature with minimal fluctuation.
  • Precision-Engineered Hole Geometry: The equipment features meticulously machined wells, standardizing at 40mm diameter and 40mm depth, optimized to provide maximum surface area contact for standard digestion tubes, thereby enhancing evaporation efficiency.
  • Bespoke Customization Capability: Recognizing that no two laboratory workflows are identical, this system is fully customizable. From hole quantity and diameter to overall block dimensions, each unit can be tailored via CNC fabrication to meet unique vessel requirements.
  • Superior Corrosion Resistance: All exposed surfaces are treated with advanced protective layers, specifically designed to resist the pervasive fumes of concentrated acids, ensuring the longevity of the heating block and internal electronics.
  • Exceptional Thermal Uniformity: The advanced internal heating element distribution ensures that the temperature variance between the center and peripheral holes is kept to an absolute minimum, guaranteeing identical treatment for every sample in the batch.
  • Scalable Throughput Design: Available in 8-hole, 16-hole, and 24-hole configurations as standard, this system allows laboratories to scale their sample preparation capacity according to workload demands without sacrificing valuable bench space.
  • Intelligent Temperature Control Interface: The unit is equipped with a sophisticated digital controller that allows for precise ramp-and-soak programming, enabling users to automate complex evaporation protocols and reduce manual oversight.
  • Robust Safety Integrated Housing: The exterior casing is designed to remain safe to the touch while the core operates at high temperatures, incorporating high-efficiency insulation to protect laboratory personnel and surrounding equipment.

Applications

Application Description Key Benefit
Environmental Soil Analysis Pre-treatment of soil samples for heavy metal detection using multi-acid digestion methods. High-throughput processing ensures faster turnaround for large environmental survey batches.
Metallurgical Sample Prep Dissolution and subsequent acid removal for high-purity metal and alloy composition testing. Uniform heating prevents selective evaporation of volatile elements, maintaining sample integrity.
Food Safety Testing Evaporation of acid digests from food matrices to prepare for trace mercury and arsenic analysis. Precise temperature control prevents sample charring and ensures complete acid neutralization.
Clinical Bio-analysis Digestion of biological tissues and fluids for toxicological screening and metabolic studies. Compact footprint and customizable hole sizes accommodate specialized micro-centrifuge or digestion tubes.
Petrochemical Research Analysis of catalyst residues and trace contaminants in crude oil and refined petroleum products. Durable construction resists the aggressive chemical environments common in petrochemical labs.
Water Quality Monitoring Concentration of aqueous samples and removal of digestion acids for ultra-trace mineral quantification. Eliminates cross-contamination risks through stable, non-bumping evaporation cycles.
Geochemical Mapping Processing of core samples and mineral extracts during large-scale geological exploration. Robust design handles continuous heavy-duty operation in high-demand industrial field labs.

Technical Specifications

Specification Category Parameter Details PL-CP190 Configuration Options
Model Identifier Item Number PL-CP190 Series
Material Construction Heating Block Material High-Purity Graphite / Aluminum Alloy Composite
Material Construction Surface Protection Anti-corrosive Fluoropolymer / Technical Coating
Hole Configurations Standard Hole Counts 8 Holes / 16 Holes / 24 Holes
Hole Dimensions Standard Diameter 40 mm (Customizable)
Hole Dimensions Standard Depth 40 mm (Customizable)
Thermal Performance Temperature Range Ambient to 260°C (Custom configurations available)
Thermal Performance Temperature Uniformity ≤ ±1.5°C across the heating block
Thermal Performance Control Precision ±0.1°C at the sensor point
Control System Controller Type Digital PID Microprocessor Control
Control System Program Capacity Multi-segment ramp/soak profiles (Customizable)
Customization CNC Machining Full bespoke hole layouts and block sizes available
Power Requirements Input Voltage 110V/220V AC (Factory configured)
Safety Features Protection Protocols Over-temperature protection; Integrated insulation

Why Choose Us

  • Unmatched Customization: Unlike off-the-shelf solutions, our equipment is built around your specific laboratory needs. Through end-to-end custom CNC fabrication, we provide bespoke hole configurations and dimensions that perfectly match your existing labware and protocols.
  • Premium Material Selection: By utilizing an optimized blend of graphite and aluminum alloy, this system provides the thermal response of high-end industrial furnaces with the precision required for delicate analytical chemistry.
  • Industrial-Grade Durability: Every component is selected for its ability to survive in a high-acid environment. The focus on high-performance fluoropolymers and specialized coatings means your investment is protected against the corrosive reality of acid evaporation.
  • Precision and Consistency: We prioritize engineering excellence to ensure that every sample, regardless of its position in the block, receives the exact same thermal treatment, eliminating variables in your trace analysis data.
  • Comprehensive Technical Support: Backed by our expertise in fluoropolymer manufacturing and industrial heating systems, we provide responsive support and guidance for both standard and highly customized setups.

Our engineering team is ready to assist you in designing the ideal acid evaporation solution for your specific laboratory throughput requirements. Contact us today for a detailed technical consultation or a customized quote tailored to your exact specifications.

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Product Datasheet

Customizable Graphite Aluminum Alloy Electric Acid Evaporation System for Laboratory Digestion Pretreatment with Multi Hole Configurations

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