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Customizable Graphite Electrode Clamp PTFE Coated Corrosion Resistant

Battery Testing Fixtures & Molds

Customizable Graphite Electrode Clamp PTFE Coated Corrosion Resistant

Item Number : PL-JM03

Price varies based on specs and customizations


Overall Length
80 mm (customizable)
Max Sample Thickness
2 mm (customizable)
Terminal Post Diameter
10 mm
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Product Overview

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This electrode clamp is a purpose-built conductive fixture engineered to meet the rigorous demands of modern electrochemical laboratories. Fabricated from high-purity graphite, it provides exceptional electrical conductivity and low contact resistance, ensuring accurate and repeatable measurements in potentiodynamic and galvanostatic experiments. A uniform PTFE (polytetrafluoroethylene) coating encapsulates the graphite body, safeguarding it from corrosive attack by acids, alkalis, and organic solvents commonly used in electrochemistry. This dual-material construction delivers a unique combination of conductivity and chemical inertness, making the clamp suitable for long-term immersion in aggressive media.

Designed for versatility, the clamp features a modular jaw system with interchangeable sample holding plates. This allows researchers to switch between different electrode materials or replace worn contact surfaces without acquiring an entire new clamp, reducing operational costs and inventory. The standard configuration accommodates flat samples up to 2 mm thick, with a jaw width that can be customized to accept thicker specimens or non-standard shapes. The overall length is 80 mm as standard, but can be tailored to specific cell designs, enabling direct integration into custom electrochemical glassware or test fixtures.

Beyond its chemical resilience, this unit is praised for its mechanical robustness and user-friendly maintenance. All parts are easily accessible for cleaning, and the graphite terminal post—measuring 10 mm in diameter—ensures a stable high-current connection. While optimized for room temperature operation, its materials can handle mild temperature fluctuations without performance loss. Whether you are running cyclic voltammetry, EIS, or corrosion rate tests, this clamp delivers consistent clamping pressure and electrical contact, contributing to data integrity and experimental reproducibility.

Key Features

  • Superior Electrical Conductivity: The fine-grain graphite core boasts low resistivity, minimizing iR drop and enabling high-current applications without heating, critical for accurate potentiodynamic polarization measurements.
  • Complete PTFE Encapsulation: Every exposed surface is coated with a durable PTFE layer, isolating the graphite from harsh chemicals. This prevents sample contamination from graphite particles and protects the clamp from degradation.
  • Quick-Change Sample Plates: The clamp jaw accepts insert plates that can be swapped in seconds using simple tools. This feature speeds up experiment turnaround and allows compatibility with a variety of sample materials.
  • Adjustable Sample Thickness: With a native clamping range of 0–2 mm, it firmly grips thin foils, films, or plates. Custom modifications can extend the capacity to thicker samples, giving labs the flexibility to work with unconventional substrates.
  • Custom Dimensional Engineering: Recognizing that no two electrochemical cells are identical, we offer bespoke modifications to the clamp’s length, width, and shape. This ensures a snug fit within your existing setup, eliminating the need for adapters.
  • Reliable 10 mm Terminal: A solid graphite terminal post with a 10 mm diameter provides a robust connection point for alligator clips or screw terminals, guaranteeing low contact resistance even after repeated mounting.
  • Corrosion Resistance Across Broad pH Range: The synergy of graphite and PTFE yields exceptional stability in solutions ranging from concentrated acids to alkaline media, supporting both academic exploration and industrial applications.
  • Low Maintenance Design: The straightforward mechanical assembly allows for rapid disassembly, cleaning, and reassembly. There are no complex mechanisms to jam or corrosion-prone metal parts to degrade.
  • Universal Electrode Compatibility: The clamping mechanism accommodates various electrode types, from thin metal foils to porous membranes, ensuring versatility across multiple research projects.
  • Precision CNC Machining: Every clamp is produced on high-precision CNC equipment, ensuring consistent dimensions and clamp force batch-to-batch, which is essential for obtaining reproducible electrochemical data across different units.

Applications

Application Description Key Benefit
Corrosion Inhibitor Screening Utilized in weight loss and electrochemical tests to hold metal coupons in inhibited acid solutions for efficiency evaluation. PTFE coating prevents false readings from clamp corrosion, ensuring inhibitor performance is measured accurately.
Lithium-ion Battery R&D Positions anode or cathode films within glovebox-integrated cells for charge-discharge and cyclic voltammetry tests. Interchangeable plates minimize cross-contamination between material batches, critical for research purity.
Electrochemical Sensor Development Secures functionalized electrodes during potentiometric or amperometric sensor prototyping. Adjustable clamping pressure protects fragile surfaces while maintaining excellent electrical contact.
Electrodeposition Process Optimization Serves as a robust cathode contact in custom plating reactors for studying deposit morphology and throwing power. Chemically inert body eliminates background contamination, enabling clear interpretation of plating kinetics.
Materials Corrosion Education Used in academic laboratories to demonstrate galvanic corrosion principles with varied metal pairs. Quick sample change and durable design withstand frequent student use, reducing equipment damage.
Electrochemical Impedance Spectroscopy (EIS) Holds coated metal panels for impedance analysis in evaluating coating performance. Low and stable contact impedance ensures accurate EIS spectra without artifacts from the clamp.
Water Electrolysis Component Testing Secures catalyst-coated membranes or porous transport layers in membrane electrode assembly tests. Customizable dimensions fit diverse electrolyzer hardware; PTFE resists degradation from oxygen evolution environments.

Technical Specifications

Specification Detail
Model Number PP-JM03
Clamp Material High-purity graphite
Coating PTFE (polytetrafluoroethylene) full coverage
Overall Length 80 mm (standard); customization available
Graphite Terminal Post Diameter 10 mm
Maximum Sample Thickness 2 mm (custom clamping widths available upon request)
Sample Plate Features Interchangeable, replaceable
Electrical Conductivity High, low resistivity
Corrosion Resistance Excellent in most laboratory acids, bases, and solvents
Recommended Operating Temperature Room temperature (approx. 25°C)
Customization Options Length, clamping width, terminal size, and other dimensions
Maintenance Easy disassembly for cleaning and plate replacement

Why Choose This Product

  • Engineered for Consistency: Our CNC machining process guarantees that each PP-JM03 clamp is dimensionally identical to the last, providing uniform clamping force and electrical characteristics across your entire lab’s inventory. This reproducibility is critical for multi-user facilities where standardization of hardware drives reliable data.
  • Built to Last in Harsh Chemicals: The PTFE coating is not a mere dip but a carefully applied layer that bonds to the graphite, offering years of service even when continuously immersed in aggressive electrolytes. Unlike metal clamps that corrode, this unit remains inert, preserving the integrity of trace-level analyses.
  • Fully Customizable to Your Experimental Needs: Off-the-shelf clamps rarely fit custom-designed cells. Our engineering team can modify almost any aspect of the clamp, from the jaw opening to the terminal configuration, ensuring seamless integration with your unique setups. We also support prototype runs for novel applications.
  • Minimal Maintenance, Maximum Uptime: The simple, tool-friendly design means that sample plates can be swapped or cleaned in minutes, and the absence of metal parts eliminates rust and seizure. This translates to less downtime and more productive hours in the lab.
  • Supported by Fluoropolymer Experts: As a manufacturer exclusively focused on high-performance PTFE and graphite components, we bring deep material science expertise to every product. Our technical team can advise on material compatibility, custom designs, and optimal usage to extend the clamp’s lifespan.

Request a quote today to discuss your custom requirements or place an order for the PP-JM03 graphite electrode clamp. Our specialists are ready to help you achieve precise and reproducible electrochemical results.

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Product Datasheet

Customizable Graphite Electrode Clamp PTFE Coated Corrosion Resistant

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Battery Testing Fixtures & Molds


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