Teflon encapsulated o-rings are specialized sealing components designed for extreme environments, combining the chemical resistance of Teflon (PTFE) jackets with the elasticity of rubber cores. The four standard combinations involve two jacket materials (FEP and PFA) paired with two elastomer cores (Viton and Silicone), each offering distinct performance characteristics for applications ranging from aerospace to pharmaceutical processing. These configurations balance temperature resilience, flexibility, and media compatibility.
Key Points Explained:
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Teflon FEP Jacket with Viton Core (TEV)
- FEP (Fluorinated Ethylene Propylene): A melt-processable fluoropolymer with excellent chemical resistance and a slightly lower temperature range (-200°C to +200°C) compared to PFA.
- Viton (FKM): A fluoroelastomer known for high-temperature resistance (up to 200°C) and compatibility with fuels/oils. Ideal for aggressive chemical environments like petrochemical plants.
- Applications: Fuel systems, chemical processing equipment.
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Teflon FEP Jacket with Silicone Core (TES)
- Silicone (VMQ): Offers superior flexibility at low temperatures (-60°C to +200°C) and biocompatibility, but weaker chemical resistance than Viton.
- Use Case: Food/pharmaceutical industries where non-toxicity and flexibility are prioritized, e.g., sanitary fittings.
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Teflon PFA Jacket with Viton Core (PFAV)
- PFA (Perfluoroalkoxy): Higher continuous service temperature (up to 260°C) and better stress crack resistance than FEP.
- Synergy: Combines PFA’s extreme heat/chemical stability with Viton’s compression resilience.
- Applications: Semiconductor manufacturing, high-purity fluid systems.
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Teflon PFA Jacket with Silicone Core (PFAS)
- Advantage: Silicone’s wide temperature range complements PFA’s durability, ideal for dynamic seals in sterile environments.
- Example: Autoclave components or cryogenic storage where thermal cycling occurs.
For further details on these configurations, explore our resource on PTFE encapsulated o rings.
Design Considerations:
- Jacket Selection: FEP for cost-effective chemical barriers; PFA for higher thermal/mechanical stress.
- Core Choice: Viton for harsh chemicals; Silicone for flexibility/cleanroom use.
These combinations address diverse industrial needs, ensuring reliability where standard seals would fail. Have you evaluated the specific mechanical and environmental demands of your application?
Summary Table:
| Combination | Jacket Material | Elastomer Core | Key Properties | Typical Applications |
|---|---|---|---|---|
| TEV | FEP (Fluorinated Ethylene Propylene) | Viton (FKM) | High-temperature resistance, chemical compatibility | Fuel systems, chemical processing |
| TES | FEP | Silicone (VMQ) | Flexibility, biocompatibility | Food/pharmaceutical industries |
| PFAV | PFA (Perfluoroalkoxy) | Viton | Extreme heat/chemical stability, compression resilience | Semiconductor, high-purity fluid systems |
| PFAS | PFA | Silicone | Wide temperature range, durability | Autoclave components, cryogenic storage |
Need a custom Teflon encapsulated o-ring solution? KINTEK specializes in precision-engineered PTFE components tailored for semiconductor, medical, and industrial applications. Whether you require prototypes or high-volume orders, our expertise ensures optimal performance in extreme conditions. Contact us today to discuss your specific sealing challenges and let our team deliver a solution that meets your exact requirements.
