Name: Custom PTFE Teflon Parts Manufacturer Conductive Glass Substrate Cleaning Rack
Brand: Kintek
SKU: PL-1016
Rating: 4.81 (8 reviews)

Introduction

At KINTEK, we specialize in manufacturing high-precision PTFE components, including seals, liners, labware, and more, for demanding industries such as semiconductor, medical, laboratory, and industrial sectors. We are dedicated to precision production and offer comprehensive custom fabrication services, from initial prototypes to high-volume orders, ensuring your unique requirements are met.

Detail & Parts

PTFE conductive glass substrate cleaning rack detail 1

Technical Specifications & Customization Examples

Our PTFE flower baskets and cleaning racks can be manufactured to accommodate a wide array of substrate sizes and configurations. While the examples below showcase common dimensions for glass or silicon wafers, we specialize in custom solutions:

Common Substrate Sizes Accommodated (Examples):

10×10mm (slot e.g., 1.1mm)	20×20mm (slot e.g., 1.1mm)	25×25mm (slot e.g., 2.2mm)	30×30mm (slot e.g., 2.2mm)
15×15mm (slot e.g., 1.1mm)	25×25mm (slot e.g., 1.1mm)	30×30mm (slot e.g., 1.1mm)	30×30mm (slot e.g., 2.2mm)

(The dimensions above typically refer to the substrate size the basket is designed for, with slot thickness customizable, e.g., 1.1mm or 2.2mm for different substrate thicknesses.)

We also commonly fabricate for standard wafer diameters such as 1 inch, 2 inches, 4 inches, and beyond. Features like double handles for easy removal from containers can be customized, including handle height.

Custom Designed for Your Specific Needs

We understand that standard solutions don't always fit. That's why KINTEK offers specialized custom design and fabrication for PTFE cleaning racks and flower baskets. Whether you're working with delicate glass substrates (like ITO, FTO), silicon wafers, or other unique components, we provide:

Free Design & Drawing Services: Share your requirements, sketches, or existing component details, and our experts will collaborate with you to create the perfect design – at no extra cost.
Tailored Solutions: We ensure your custom racks and baskets perfectly fit your substrates and existing processing equipment (beakers, tanks, etc.), optimizing your workflow and handling safety.
Prototyping to High-Volume: We support your project from initial concept and prototypes right through to full-scale production.

Have a specific challenge or unique substrate? Let's design your ideal PTFE solution together!

FAQ

What Are The Common Applications Of PTFE Barrels?

PTFE barrels are widely used in various industries including plumbing (washers and sealing tapes), petrochemical (pipelines, valves, and fittings), food processing (hygienic conditions), pharmaceutical (product purity), aerospace (engines and components), and electrical (insulation and leak prevention). They are also ideal for chemical storage and handling due to their resistance to corrosive substances.

What Are The Main Applications Of PTFE Parts?

PTFE parts are widely used in various industries including medical (surgical instruments, prosthetic devices), electrical (wiring, electrical components), and food and beverage (equipment in direct contact with food). Their biocompatibility, insulating properties, and non-toxic nature make them versatile across these fields.

What Are The Main Applications Of Custom Teflon Parts?

Custom Teflon parts are widely used in various industries including aerospace, automotive, chemical processing, food and beverage, pharmaceuticals, heavy machinery, and marine and offshore applications. They are also used as coatings for non-stick surfaces, insulation for electrical components, and sealing materials for high-pressure systems.

What Are The Main Applications Of PTFE Labware?

PTFE labware is widely used in various fields including engineering (e.g., tube lining), non-stick equipment (e.g., pans and bearings), medical applications (e.g., bacteria prevention on catheters), rainwear, and as lubricants in machinery. In laboratories, it is ideal due to its resistance to strong acids and bases, steam resistance, and ability to withstand a wide temperature range from -200°C to +300°C.

What Are The Key Features Of PTFE Barrels?

PTFE barrels feature a high melting point (around 347°C), excellent resistance to water and chemicals, a very low coefficient of friction, and flexibility even at low temperatures. They can be used continuously from -270°C up to 250°C, with a maximum use temperature of 280°C. Their heavy wall construction and smooth internal finish ensure leak-free performance.

What Are The Key Features Of PTFE?

PTFE has several notable features: a high melting point of around 347 °C, high resistance to water, a very low coefficient of friction, and flexibility even at low temperatures. It also offers outstanding chemical resistance, is soft and formable, has good weathering resistance, and performs well at elevated temperatures.

What Are The Key Features Of Custom Teflon Parts?

Custom Teflon parts are known for their high chemical resistance, low friction coefficient, high-temperature stability, and excellent electrical insulation. These features make them suitable for demanding industrial and laboratory environments.

What Are The Key Features Of PTFE Labware?

PTFE labware is known for its legendary resistance to strong acids and bases, steam resistance, and a wide temperature range from -200°C to +300°C. Its three-dimensional molecular structure makes it highly resistant to most solvents, and the helical polymer chain sheathed by fluorine atoms protects the carbon-carbon bonds, enhancing its chemical resistance. However, it can be attacked by molten alkali metals and fluorine at high temperatures.

How Does A PTFE Lined Butterfly Valve Work?

A PTFE lined butterfly valve operates on the quick shut off principle. It consists of a circular disc (butterfly) placed in the center of the pipe, connected to an actuator via a rod. By rotating the disc using a handwheel, the flow can be either allowed (disc parallel to flow) or closed (disc perpendicular to flow).

How Do PTFE O-ring Seals Work?

PTFE O-ring seals have a circular cross-section and are typically made of elastic rubber material. They achieve sealing through elastic properties and preload. When placed between connected parts, the O-ring fills the sealing gap and forms a sealing interface due to its elasticity. External stress causes the O-ring to maintain sealing interface stability, preventing liquid or gas leakage.

What Are The Advantages Of Using Custom Teflon Parts?

The advantages of custom Teflon parts include a long service life, cost-effectiveness, enhanced performance under harsh conditions, and versatility in design for multiple applications. These benefits make them a preferred choice in many industries.

What Makes PTFE Suitable For Labware?

PTFE is chemically inert, durable under load, stable across temperature fluctuations, forms excellent seals, is flexible, and can be moulded with a magnetic core. These properties make it ideal for labware items like stopcocks, beakers, pipes, test tubes, stirrers, petri dishes, and stands. Its resistance to strong acids and bases, steam, and a wide temperature range further enhance its suitability for laboratory use.

What Are The Advantages Of Using PTFE Barrels?

PTFE barrels offer numerous advantages including corrosion resistance, a wide temperature range (-325°F to above 500°F), no swelling (hydrophobic properties), FDA compliance, UV radiation resistance, and excellent electrical insulation. They also provide non-stick properties and are resistant to extreme temperatures and chemicals.

What Are The Advantages Of Using PTFE Parts?

PTFE parts are easy to machine, affordable, and long-lasting. They have a low coefficient of friction and wear resistance, making them ideal for mechanisms that rotate or slide. Additionally, PTFE has non-stick properties, is moisture and chemical resistant, has a high strength-to-weight ratio, is easily machinable with excellent dielectric properties, and has a relatively high melting point. They are also FDA approved for food-related applications.

Why Is Teflon Preferred For High-temperature Applications?

Teflon is preferred for high-temperature applications due to its high-temperature stability, which allows it to maintain its properties and performance even under extreme heat conditions.

What Are The Advantages Of Using PTFE Labware?

PTFE labware offers high strength, moisture resistance, temperature resistance, and thermal expansion resistance. It is suitable for storing strong acids, aqua regia, and various chemical liquids. PTFE coatings also provide resistance to extreme temperatures, non-stick properties, chemical resistance, and excellent electrical insulation. These advantages make PTFE labware a preferred choice in demanding laboratory and industrial environments.

Why Are PTFE Barrels Suitable For Laboratory Use?

PTFE barrels are ideal for laboratory use due to their excellent chemical, mechanical, and heat resistance. They are perfect for dissolutions and digestions with acids and corrosive agents, and their non-reactive nature ensures sample purity. Additionally, their durability and leak-proof design make them reliable for various lab applications.

Why Is PTFE Suitable For CNC Machining?

PTFE's machinability allows for precise CNC customization to meet specific industrial requirements. This enables the creation of specialized components like chemical-resistant tank linings, food-grade cutting boards, and precision seals that optimize performance for unique operational challenges while maintaining all of PTFE's beneficial properties.

Can Custom Teflon Parts Be Used In The Food And Beverage Industry?

Yes, custom Teflon parts are commonly used in the food and beverage industry due to their chemical inertness, non-stick properties, and ability to withstand high temperatures, making them safe and efficient for food processing applications.

What Types Of PTFE Labware Are Available?

PTFE labware includes a wide range of products such as custom machined parts, tweezers, scrapers, shovels, containers, volumetric flasks, microwave digestion vessels, sampling spoons, square trays, bottles, measuring cylinders, evaporating dishes, three-neck flasks, magnetic stirring bars, and cleaning racks. These items are designed for precision and resilience in demanding environments.

What Types Of PTFE Parts Are Commonly Manufactured?

Commonly manufactured PTFE parts include containers, flower baskets, tweezers, magnetic stirring bars, measuring cylinders, scrapers, shovels, square trays, bottles, microwave digestion vessels, crucibles, three-neck flasks, volumetric flasks, cleaning racks, evaporating dishes, and sampling spoons. These parts are used in labs, semiconductor industries, and medical applications.

What Makes Teflon Suitable For Electrical Insulation?

Teflon's excellent electrical insulation properties, combined with its high-temperature stability and chemical resistance, make it an ideal material for insulating electrical components in various industrial and laboratory settings.

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Custom PTFE Teflon Parts Manufacturer Conductive Glass Substrate Cleaning Rack

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Why Choose Us

Introduction

Detail & Parts

Technical Specifications & Customization Examples

Custom Designed for Your Specific Needs

FAQ

What Are The Common Applications Of PTFE Barrels?

What Are The Main Applications Of PTFE Parts?

What Are The Main Applications Of Custom Teflon Parts?

What Are The Main Applications Of PTFE Labware?

What Are The Key Features Of PTFE Barrels?

What Are The Key Features Of PTFE?

What Are The Key Features Of Custom Teflon Parts?

What Are The Key Features Of PTFE Labware?

How Does A PTFE Lined Butterfly Valve Work?

How Do PTFE O-ring Seals Work?

What Are The Advantages Of Using Custom Teflon Parts?

What Makes PTFE Suitable For Labware?

What Are The Advantages Of Using PTFE Barrels?

What Are The Advantages Of Using PTFE Parts?

Why Is Teflon Preferred For High-temperature Applications?

What Are The Advantages Of Using PTFE Labware?

Why Are PTFE Barrels Suitable For Laboratory Use?

Why Is PTFE Suitable For CNC Machining?

Can Custom Teflon Parts Be Used In The Food And Beverage Industry?

What Types Of PTFE Labware Are Available?

What Types Of PTFE Parts Are Commonly Manufactured?

What Makes Teflon Suitable For Electrical Insulation?

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