PTFE O-rings are valued for their unique mechanical properties, which make them suitable for specific sealing applications despite limitations in elasticity. They exhibit excellent temperature resistance (-250°C to +250°C), low friction, and chemical inertness, but require careful design due to permanent deformation risks under pressure. Their hardness (60 Shore D) and abrasion resistance enable high-pressure performance, often paired with ptfe backup rings to prevent extrusion. Key trade-offs include minimal elastic recovery (unsuitable for dynamic seals) and creep susceptibility, mitigated by bonded rubber cores or optimized groove designs.
Key Points Explained:
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Temperature Resistance
- Operates effectively from -250°C to +250°C, outperforming most elastomers (e.g., NBR, EPDM).
- Superior to silicone (VMQ) in chemical resistance and matches its high-temperature range, though FFKM exceeds PTFE’s upper limit (340°C).
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Hardness and Strength
- 60 Shore D hardness (Rockwell-scale equivalent: D50–55) enables high-pressure resistance but limits elasticity.
- Tensile strength: 10–40 MPa (moderate compared to metals but sufficient for static seals).
- Young’s modulus: 0.3–0.8 GPa, indicating flexibility but susceptibility to permanent deformation under load.
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Elasticity and Deformation Risks
- Low elastic recovery: Unsuitable for dynamic sealing; requires precise groove design to avoid compression set.
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Creep: Permanent deformation under constant pressure; mitigated by:
- Bonded rubber cores (enhances resilience).
- Support from ptfe backup rings to prevent extrusion in high-pressure systems.
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Friction and Wear Properties
- Coefficient of friction: 0.05–0.2 (among the lowest of any solid material), reducing wear in sliding applications.
- Abrasion resistance: Excellent for static seals but may require lubrication in dynamic setups.
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Comparative Performance
- Advantages: Chemical inertness, thermal stability, and electrical insulation.
- Limitations vs. elastomers: Lower tensile strength than FFKM/FKM and no inherent stretchability.
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Design Considerations
- Groove design: Must account for PTFE’s low elasticity to avoid seal failure.
- Hybrid solutions: Combining PTFE with elastomeric cores or backup rings optimizes performance in extreme conditions.
PTFE O-rings excel in static, high-temperature, or chemically aggressive environments but demand careful engineering to address their mechanical constraints. Their integration with support components like backup rings expands their utility in demanding industrial applications.
Summary Table:
| Property | Value/Description |
|---|---|
| Temperature Resistance | -250°C to +250°C (superior to most elastomers) |
| Hardness | 60 Shore D (Rockwell-scale equivalent: D50–55) |
| Tensile Strength | 10–40 MPa (moderate but sufficient for static seals) |
| Young’s Modulus | 0.3–0.8 GPa (flexible but prone to permanent deformation) |
| Coefficient of Friction | 0.05–0.2 (lowest among solid materials) |
| Elastic Recovery | Low (unsuitable for dynamic seals; requires precise groove design) |
| Creep Resistance | Susceptible to permanent deformation; mitigated by bonded rubber cores or backup rings |
| Abrasion Resistance | Excellent for static seals; may need lubrication in dynamic setups |
Optimize your sealing solutions with PTFE O-rings tailored to your needs!
At KINTEK, we specialize in precision-engineered PTFE components, including O-rings, seals, and backup rings, designed for demanding environments in semiconductor, medical, and industrial applications. Our custom fabrication services ensure you get the perfect fit—from prototypes to high-volume orders.
Contact us today to discuss how our PTFE solutions can enhance your system's performance and reliability.